Monday, February 20, 2012

Quick Start Remote IO (RIO) on SLC System

You can use this document as a Quick Start to set-up either of the following for a SLC Remote I/O System:
  • 1747-SN
  • 1747-ASB
When commissioning a RIO network with a SLC system, use the following steps to ensure minimal time is used commissioning RIO system.

Making the Physical Connection

  1. Make sure the RIO network consists of the following:

    • A Scanner, 1747-SN, located in main system with processor
    • At least 1 1747-ASBAdapter



  2. Connect the scanner Scanner to other RIO devices in a daisy chain (serial) configuration.

  3. Ensure the maximum distance of network is:

    • 10,000 feet at 57.6k baud, 5000 feet at 115.2k baud
    • 2500 feet 230.4k baud.

  4. Ensure Belden 9463 cable is used



  5. Attach a 1/2 watt terminating resistor across line 1 and line 2 of RIO connectors at each end of network.



Setting Baud Rate on the 1747-SN Module

There are 4 positions available with 3 different selections possible.




Bits 01 – 02 Set the Baud Rate

Setting Baud Rate
11 57.6K
10 115.2K
01 230.4K
00 230.4K

Set Dip Switches on the 1747-ASB Module

  1. Make sure that the Baud rate is set for the same as on the SN module
  2. Make sure that the Comp switch is set for Complimentary even when not implementing Comp/Primary System
  3. Make sure that Logical Address & Group Number do not conflict with any other devices on the network.
  4. Make sure I/O image size reflects the correct number of I/O modules connected to the ASB. (Round up if an odd number of modules are connected.)
  5. Make sure the RESERVED switch SW2-4 is in the ON position.





Bits 01 – 06 Setting the Starting Logical Rack Number (0 - 3)

Bits
01-06
Starting
Logical
Rack
(0-3)
1 1 1 1 1 1 0
1 1 1 1 1 0 1
1 1 1 1 0 1 2
1 1 1 1 0 0 3

 

Bits 07 – 08 Sets the Starting I/O Group Number (0, 2, 4, 6)

Bits
07-08
Starting
I/O
Group
(0, 2, 4, 6)
1 1 0
10 2
01 4
00 6



Bits 01 – 02 Sets the Baud Rate

Bits
01-02
Baud Rate
(0-3)
*1 1 57.6K
10 115.2K
01 230.4K
0 0 Invalid


Bits 03 Complementary I/O

Bits
03
Complementary I/O
*0 Complementary
1 Primary



Bits 04 Reserved

Bits
04
Reserved
*1 ON

* Must be a 1 (for ON)

Bits 05 – 08

Bits
05-08
Module
Image Size
(02-32)
* 1 1 1 1 2
1 1 1 0 4
1 1 0 1 6
1 1 0 0 8
1 0 1 1 10
1 0 1 0 12
1 0 0 1 14
1 0 0 0 16
0 1 1 1 18
0 1 1 0 20
0 1 0 1 22
0 1 0 0 24
0 0 1 1 26
0 0 1 0 28
0 0 0 1 30
0 0 0 0 32




Bits 01 Hold Last State

Bits
01
Hold Last State
*0 Do Not
Hold Last State
1 Hold Last State


Bits 02 Processor Restart Lockout

Bits
02
Lock
Processor Out
0 Lock
Processor Out
*1 Automatically Restart


Bits 03 Link Response Time

Bits
03
Link
Response Time
0 Unrestricted
*1 Restricted


Bits 04 Last Chassis

Bits
04
Last Chassis
*0 Last Chassis
1 Not Last Chassis


Bits 05-06 Addressing Mode

Bits
0-06
Addressing Mode
00 2-slot
*10 1-slot
01 1/2 slot
11 Invalid


Bits 07 Specialty I/O Mode

Bits
07
Specialty I/O Mode
0 Block Transfer
*1 Discrete Transfer

Bits 08 I/O Module Keying

Bits
08
I/O Module Keying
0 Check Mode
*1 Save Mode


Configure SN in RSLogix500 User Program

  1. Doing a Read I/O Config will not address any remote I/O connected up to SN module - Only SN module will be found.
  2. Make sure that the SN module is configured as a Series B in order to support Block Transfer capabilities.

    S/N configuration (Series A) must be deleted and re-entered to change to a Series B. (RSLogix500 does not distinguish between Series A and B in the I/O Config)

  3. Leave Scanned Input and Output Words at their default of 32.

  4. Leave M0 and M1 Lengths at their default of 3300.

  5. Leave G File Length at 3 unless Primary/Complimentary system is desired in which G File Length would be set to 5.

  6. Edit G File Config so it exactly matches all devices on the network. A Logical Rack consists of 8 I/O modules.

    If the ASB I/O Image Size is set to 12, a Full Logical Rack and a 1/2 Logical Rack will be required.

  7. COMMs LED indicates a match or mis-match between ASB and G Data as follows:

    • COMMs LED on the SN module blinks green if there is a mis-match.
    • COMMs LED will be solid when there is a perfect match between G Data and actual configuration.

  8. A blinking RED LED indicates that SN module is not able to communicate with any device/

    If this occurs, check:

    • Cabling

      and/or
    • Configuration

Addressing

ASB does not consume any I/O module addressing, only a physical location in RIO chassis.

I/O Mapping

I/O mapping for any Discrete module within RIO system is as follows:
  • I is used for an Input module
  • O is used for an Output module
Refer to the table below for I/O mapping guidelines:
Logical Rack 0 Group 0 I/O:Slot of SN.0
Logical Rack 0 Group 1 I/O:Slot of SN.1
Logical Rack 0 Group 2 I/O:Slot of SN.2
Logical Rack 0 Group 3 I/O:Slot of SN.3
Logical Rack 0 Group 4 I/O:Slot of SN.4
Logical Rack 0 Group 5 I/O:Slot of SN.5
Logical Rack 0 Group 6 I/O:Slot of SN.6
Logical Rack 0 Group 7 I/O:Slot of SN.7
Logical Rack 1 Group 0 I/O:Slot of SN.8
Logical Rack 1 Group 1 I/O:Slot of SN.9
Logical Rack 1 Group 2 I/O:Slot of SN.10
Logical Rack 1 Group 3 I/O:Slot of SN.11
Logical Rack 1 Group 4 I/O:Slot of SN.12
Logical Rack 1 Group 5 I/O:Slot of SN.13
Logical Rack 1 Group 6 I/O:Slot of SN.14
Logical Rack 1 Group 7 I/O:Slot of SN.15
Logical Rack 2 Group 0 I/O:Slot of SN.16
Logical Rack 2 Group 1 I/O:Slot of SN.17
Logical Rack 2 Group 2 I/O:Slot of SN.18
Logical Rack 2 Group 3 I/O:Slot of SN.19
Logical Rack 2 Group 4 I/O:Slot of SN.20
Logical Rack 2 Group 5 I/O:Slot of SN.21
Logical Rack 2 Group 6 I/O:Slot of SN.22
Logical Rack 2 Group 7 I/O:Slot of SN.23
Logical Rack 3 Group 0 I/O:Slot of SN.24
Logical Rack 3 Group 1 I/O:Slot of SN.25
Logical Rack 3 Group 2 I/O:Slot of SN.26
Logical Rack 3 Group 3 I/O:Slot of SN.27
Logical Rack 3 Group 4 I/O:Slot of SN.28
Logical Rack 3 Group 5 I/O:Slot of SN.29
Logical Rack 3 Group 6 I/O:Slot of SN.30
Logical Rack 3 Group 7 I/O:Slot of SN.31


Example

Input module in Logical Rack 1 Group 1 would be addressed as follows:
I:1.9

assuming that SN module is installed in slot-1.

Block Transfers

  • Block Transfers are used to handle data from any specialty I/O module and map to any defined data table.
  • Block Transfer instruction (BTW & BTR) were added to Series C SLC5/03, /04 and /05 processors.
  • A KnowledgeBase document offers several BT examples and help setting up a BT instruction. Refer to AID 18461, titled Examples of Types of Block Transfers using SLC BTW and NTR Instructions.
A Series B SN module is required in order to use the BTW & BTR instructions. If you are using a Series A SN, you must replaced it with a Series B in order to use the BTW & BTR instructions.

Source: http://rockwellautomation.custhelp.com/app/answers/detail/a_id/23925

1 comment: